Challenge 

In aviation, every hour of downtime costs millions. Gulfstream needed metrology-grade accuracy of an underwing section to design a repair plan and manufacture replacement parts remotely. Traditional measurement methods were too slow and prone to error, threatening repair schedules and increasing operational costs.

Solution 

OTS deployed a 3D Scanner, capturing the full geometry of the damaged underwing section with unmatched speed and accuracy. The data was processed into high-resolution STL files, perfectly suited for CAD modelling and manufacturing.

Results & Benefits 

Accurate Repair Planning: engineers could precisely analyse the damage and create a targeted repair strategy

Remote Manufacturing: replacement parts were confidently produced at the OEM’s facility using exact digital data

Downtime Slashed: rapid scanning and off-site part production significantly reduced aircraft downtime, translating directly into major cost savings

By fusing digital precision with engineering expertise, OTS enabled Gulfstream and Falcon Engineering to achieve what matters most in aviation: minimizing downtime without compromising safety or accuracy

3D Scanning of Aircraft Wing