Client: One of the Largest Hydropower Plants in Pakistan
Project: Turbine Component 3D Scanning & Quality Inspection
Challenge
When you’re running one of the nation’s biggest hydropower plants, every turbine counts. The client needed precise digital data of turbine components to support refurbishment and maintenance. Traditional manual measurement methods were slow, error-prone and risky which led to costly downtime and reduced performance efficiency.
Our Solution
OTS stepped in with cutting-edge 3D scanning technology. Our team deployed high-precision scanners on-site which captured exact geometries of the turbine parts. This data was then processed for quality inspection, engineering analysis and reverse engineering; delivering accuracy and insights beyond the reach of manual methods.
Results & Benefits
- Unmatched Accuracy: delivered highly precise 3D scan data of turbine components
- Error-Free Operations: eliminated dependency on manual measurements
- Faster Refurbishment: enabled rapid planning and efficient spare part development
- Stronger Infrastructure: boosted reliability and lifecycle management of critical energy assets.
The Impact
By combining digital transformation with engineering precision, OTS helped one of Pakistan’s largest hydropower plants reduce downtime, enhance performance and secure the future of its energy infrastructure.
Figure 2: CAD file of the stay vanes of the original file
Figure 1: On-site 3D scanning of the stay vanes
Figure 4: CAD file and scanned file after alignment with colour map deviation
Figure 3: Scanned file of the stay vanes and rings